1. Rapid Positioning: Identify Key Issues in Five Minutes

Check the first piece, check the mold temperature, check the pressure curve. Wherever there's a change, the problem lies there.

2、 Temporary stop loss: First stop the waste and prevent it from flowing out of the next process

Defect rate exceeding 20% - direct shutdown, sealing of defective products with red labels; 5% -20% - Adjust parameters first and draw every 5 minutes. One less scrap, one more guarantee for delivery time.

3、 Short term adjustment: Let the production line run first

Change molds, modify programs, and conduct encrypted inspections. The quality is stuck at the lower limit, and the output is slowly catching up.   

4、 Long term cure: Records must be kept for each change of birth

Flexible small batch, with the most repeated changeover. Record the mold status, parameter changes, and abnormal phenomena, and store them on the workshop shared disk. Before the next change, please review the records first and avoid stepping on them once.

Stopping the die-casting workshop is like burning money. Factory management has standardized these four steps into a standard process: resuming production within half an hour of abnormal situations, reducing waste rates, recording and archiving, and reducing pitfalls in product replacement. ——This is the rule. Work first, then review.

Precision manufacturing empowers win-win outcomes